Crusher

Smarter crushing for higher productivity

Crushing technology that
defines quality and efficiency

Scales produced in the compacting press must be broken down in a targeted manner. Crushing is an essential step in obtaining a product with optimal grain distribution. Köppern offers two complementary crushing systems for this purpose—the scale crusher and the GranuGrinder—which can be integrated into the compacting granulation plant and guarantee maximum efficiency, precision, and durability.

Schülpenbrecher

Optimized crushing,
maximum efficiency,
minimal maintenance

The Köppern flake crusher is installed directly below the compacting press and is optimally matched to its operating parameters. The material strand (known as the scalp) produced by the roller press is crushed into smaller pieces in this crusher, which form ideal feed material for subsequent crushing stages. Crushing takes place between two counter-rotating rollers with replaceable crushing tools. Both the roll gap and the rotational speeds are infinitely adjustable, allowing the crushing result to be flexibly adapted to the respective application. The inlet is directly connected to the press outlet, ensuring a smooth material transfer. Optionally, a chute with integrated sampling can be installed. Generous inspection openings facilitate maintenance.

Your advantages

The Schülpenbrecher is precisely designed to match the speed and characteristics of the roller press. This ensures a smooth material flow, makes subsequent comminution more efficient, and minimizes production interruptions due to jams or overloads.

The distance between the crushing rollers and their rotational speed can be flexibly adjusted. This allows the particle size of the crushed material to be precisely controlled, ensuring a consistent, uniform end product and optimum conditions for subsequent processing stages.

The scab crusher is made of particularly resistant materials and is based on an exceptionally stable design. This means it can withstand high loads over the long term, reduces breakdowns and minimizes maintenance costs over its entire service life.

All important components of the shell crusher are easily accessible. This allows inspections, cleaning, and maintenance work to be carried out quickly and safely, minimizing downtime.

Schülpen crushers are used successfully in numerous international plants. As a result, you benefit from reliable performance and proven quality under a wide range of production conditions.

GranuGrinder®

Fewer fines, high efficiency

The Köppern GranuGrinder® is used for the targeted comminution of scale pieces while minimizing the formation of fines. It works with two counter-rotating rollers whose profiled surfaces are designed to significantly reduce caking. The difference in roller speeds can be varied via frequency-controlled individual drives; the roller gap is infinitely adjustable. This allows the crushing result to be flexibly adapted to different process requirements. Large inspection hatches simplify maintenance and cleaning, while the integrated sampling point supports process monitoring.

Your advantages

The GranuGrinder® effectively grinds the material without producing an unnecessary amount of fine particles. This ensures a high proportion of the desired product grain size while minimizing recycled material.

The rollers of the GranuGrinder® are driven by individually adjustable drives. This allows the speeds to be precisely adjusted to different material types and process requirements, ensuring consistent crushing results and optimum efficiency.

The surfaces of the rollers are designed so that material does not stick to them. This ensures uninterrupted production flow and minimizes cleaning effort and downtime.

The GranuGrinder® is made of durable materials and is also easy to maintain. This increases its service life, reduces downtime, and allows maintenance work to be carried out quickly and safely. Reliable performance is achieved even under intensive production conditions.

Contact us

Contact us for your
customized solution

Would you like to find out more about our crushing solutions? Our experts will be happy to advise you and work with you to develop a solution that is precisely tailored to your production requirements.

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