Shredding
Crush smarter.
Save energy.
Shredding
Smart Comminution.
High Pressure Grinding Rolls (HPGR) from Köppern use the principle of wet grinding, in which material is crushed between two counter-rotating rolls under high pressure. This efficient technology not only significantly reduces energy consumption, but also improves the material properties of the HPGR product. The result: finer grain distributions and improved pulverization provide significant advantages for subsequent processes with increased yield.
We are the only manufacturer worldwide that HPGR for throughputs of 1 to 5,000 t/h – and tailor-made for a wide range of industrial applications such as cement, ores, or industrial minerals. From individual units to complete plants , we develop solutions that are precisely tailored to the specific requirements of our customers. Our approach: maximum efficiency, durability, and availability.
Your advantages
Maximum energy efficiency
Compact design
High availability & minimal maintenance
Flexible adaptation to your processes
Innovative features
Features such as the Skew Control System, innovative material distributors, customized wear protection solutions, online wear monitoring, and controlled real-time monitoring systems guarantee the best performance for your plant.
Significant advantages in downstream processes
Microcracks in the feed material along the grain boundaries, created by fine grinding, increase the efficiency of subsequent processing steps.
Cement grinding
Coarse materials such as limestone, clinker, gypsum, slag, and other aggregates for the production of raw meal or cement. Ready-made mixtures or individual components can be ground.
Our HPGR crushes a mixture of fresh and recycled material under high pressure into fine powders. Köppern offers various HPGR types with throughputs ranging from 1 to 5000 t/h. Our machines are characterized by maximum efficiency, durability, and availability and are equipped with innovative features such as a skew control system, innovative material distributor, customized wear protection solution, online wear monitoring, and controlled real-time monitoring system. This enables us to guarantee consistent product quality and reliable throughput – even with demanding materials.
The KoeSep classifier separates the material into product and grit. Our patented 2-stage KoeSep classifier is specially designed for operation with HPGR and can be used for both final grinding and partial final grinding of cement products. The KoeSep stands for maximum separation efficiency, variable product fineness, and throughputs with approximately 40% less installation space compared to conventional separators.
The ball mill is used in partial grinding circuits for the ultra-fine grinding of the product.
Raw meal for clinker production or cements of various qualities and finenesses or their individual components.
Ore crushing
Coarse-grained ores and hard rocks of various recyclable materials.
Our HPGR crushes a mixture of fresh and recycled material under high pressure. Köppern offers various HPGR types with throughputs ranging from 1 to 5000 t/h. Our machines are characterized by maximum efficiency, durability, and availability and are equipped with innovative features such as a skew control system, innovative material distributor, customized wear protection solution, online wear monitoring, and a controlled real-time monitoring system. This enables us to guarantee consistent product quality and reliable throughput – even with demanding materials.
Classification of the HPGR product into coarse and fine fractions.
Crushed ore or hard rock with a finer grain size and improved liberation, which provides significant advantages for subsequent processes with increased yield.
Powerful performance
for demanding applications
Test facilities
Test first. Perform better.
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